In recent years, China's sulfuric acid industry has set off a boom of intelligent and digital upgrading of sulfuric acid equipment, and there are now many sets of sulfuric acid equipment using APC system or digital sulfuric acid system to digitize the sulfuric acid equipment, so as to realize the operation automation of sulfuric acid equipment, digital management, and accurate control and optimization of sulfuric acid production process. Through the precise control of each control loop, the process parameters are stabilized within the range of the design index, so as to achieve stable, efficient and long-cycle production operation. When the sulfuric acid device adopts digital sulfuric acid technology, it will greatly improve the automation and intelligent technology, and realize the real-time monitoring, data analysis and intelligent decision-making of the production process. Using advanced measuring instruments, control systems and data analysis algorithms, the device is able to obtain production data in real time, predict production trends and optimize production parameters, thereby improving production efficiency, reducing energy consumption and reducing human intervention.

With the development of new technologies in the sulfuric acid industry, the future sulfuric acid industry practitioners will put forward higher professional knowledge requirements. Here is a look at the expertise required for current digital sulphuric acid to determine who is best suited to the future sulphuric acid industry.

1. Professional knowledge and skills

A solid basic knowledge of chemistry is required, especially expertise in the production of sulfuric acid. In addition, you should also be familiar with the process flow of sulfuric acid production, equipment operation and maintenance, as well as relevant safety and environmental regulations.

2. Intelligent production skills

With the continuous development of technologies such as the Internet of Things and artificial intelligence, sulfuric acid production is transforming to the direction of intelligence, automation and digitalization. Technicians need to master the relevant intelligent technologies, and can use these technologies to achieve automatic production, intelligent monitoring, big data analysis of the production process, and improve the stability and controllability of the production process.

3. Automation control system skills

The sulfuric acid production process involves a number of complex control links, such as temperature, liquid level, concentration and flow rate control. When these sulfuric acid devices realize automatic control, in order to replace the management control, production managers need to be familiar with the automatic control theory, master the programming and debugging technology of DCS, APC and other control systems, in order to realize the automation and intelligence of the production process.

4. Data analysis and mining skills

With the automatic application of sulfuric acid plants, manual intervention is reduced, so our sensitivity to the operating state of sulfuric acid plants is reduced, and potential failures of the devices cannot be detected in time. Therefore, it is necessary to make full use of the large amount of data generated in the production process of sulfuric acid and analyze it, which is of great significance for optimizing the production process, reducing the failure of the device, reducing energy consumption and reducing emissions. Therefore, digital talents with data analysis and mining ability can use data mining technology to extract valuable information from massive data and provide favorable support for device safety production.

5. Intelligent equipment maintenance and management skills

Key equipment in sulfuric acid production such as converters, condensers, boilers, pumps, valves, meters, etc., need regular maintenance and management to ensure normal operation and extend service life. It is necessary to be familiar with the structure and working principle of these devices, and be able to use intelligent means to carry out fault diagnosis and predictive maintenance of the equipment, so as to improve the reliability and operation efficiency of the equipment.

6. Safety production and environmental protection skills

The sulfuric acid industry is a high-risk and heavily polluting industry, which has high requirements for safe production and environmental protection. It is necessary to master safety monitoring technology and environmental protection management technology, design and implement intelligent production safety and environmental protection monitoring system, real-time monitoring of safety hazards and pollutant emissions in the production process, and ensure the safety and environmental protection of the production process.

The following is a diagram of the skills required for the position